8 Important Factors to Consider When Evaluating a Soft Gel Machine – That’s why you will end up with Technophar!

8 Important Factors to Consider When Evaluating a Soft Gel Machine – That’s why you will end up with Technophar!

Published Date: June 12th, 2023
Technophar Equipment & Service (2007) Ltd.

1. Construction & Durability
   

   Look for a robust soft gel machine constructed of high-quality materials and components to ensure long-lasting performance. High-quality materials resistant to wear and corrosion, such as stainless steel can contribute to its durability.

2. Precision & Accuracy
   

   A soft gel machine should incorporate precise dosage and system mechanisms to control processes. This ensures consistent production of soft gel batches that are uniform in shape, size, and dosage form. Having a machine that maintains high-quality standards in precision and accuracy helps ensure your product can achieve optimal consistency and efficacy.

3. Efficiency
   

   Consider a machine constructed and designed to ensure efficient production processes for high-production output value while minimizing downtime. Achieving high precision and accuracy is crucial to help reduce material waste, therefore, optimizing material utilization to help maximize production. Look for a soft gel machine with high RPMS and a high level of automation using servo-motor technology.

4. Customization
   

   If you aim to achieve custom soft gel shapes, consider a machine that offers compatible die roll options. Die roll options can provide tailored solutions, enabling soft gel capsules to be produced in various sizes and shapes. This flexibility ensures the end-user’s specifications are met. However, it’s important to note that not all die rolls are interchangeable between different machines.

5. Ease-Of-Operation
   

   Working with a user-friendly interface and intuitive controls is an important feature to have throughout the encapsulation process. Although automation has helped streamline processes, having a PLC with parameters for easy input with user-friendly navigation helps enhance efficiency for the operator.

6. Easy Maintenance & Cleaning
   

   A soft gel machine design should consider cleaning principles, such as a stainless-steel construction, smooth surfaces, and easy-to-remove parts preventing cross-contamination. Regular maintenance and servicing of your soft gel machine helps ensure optimal production and can help minimize downtime. Also, having proper process documentation and training from the manufacturer can help optimize your cleaning conditions.

7. Compliance
   

   A quality soft gel machine should undergo rigorous quality assessments and adhere to Good Manufacturing Practice (GMP) standards and FDA guidelines. Ensuring that your soft gel machine meets these regulated industry standards for quality and safety is imperative. You can also check that your supplier has been certified for international quality standards such as ISO, CE, and UL.

8. Service & Support
   

   Look for a reputable soft gel machine supplier with an established reputation, capable of providing comprehensive support and services. This helps ensure dedicated training for your operator and team, technical and maintenance support, availability of spare parts, and potential future upgrades. Having prompt and ongoing support from your supplier can address any questions or concerns that may arise and helps ensure processes operate smoothly.