04 Oct 6 Capabilities of a High-Quality Capsule Polisher
Polishing is the final step of the encapsulation process before the capsules are packaged and shipped off for consumer purchase. Because this is the last step before your product gets to your consumer, it’s important that it produces a clean final product. The best way to guarantee your capsules will be looking their best is to acquire a high-quality capsule polisher.
There are many options available on the market, making your purchasing decision that much more difficult. Keep these six capabilities of a high-quality capsule polisher in mind to choose the best option for your manufacturing process.
1. AUTOMATIC VS. MANUAL
Some operators prefer to run their machines automatically, while others prefer manual operation. As such, it’s important to look for a machine that can function at both the automatic, semi-automatic, and manual level.
A machine that functions both automatically and manually provides users with the most options. This allows for versatility in your production process and is a sign of high-quality machinery.
2. HIGH CAPACITY
Your output capacity is essential to the profitability of your softgel capsule manufacturing company. You want to produce the most capsules per hour without sacrificing the quality of your product or production process.
Your output capacity depends on your equipment capabilities, speed, and number of hours per day—by increasing one of these factors, you increase your overall output capacity. It is therefore important to acquire a capsule polisher that can handle upwards of 120 kg of softgel capsules per batch.
3. EQUIPPED TO RESET
Once you’re done polishing one batch, you shouldn’t have to take a lot of time to get your machine back to the beginning. Resetting your machine shouldn’t be a challenge, and with high-quality capsule polishers, it won’t be.
A high-quality capsule polisher will likely have one reset button that allows you to start the process over again. No hassle, no fuss, just straight onto the next batch.
4. PROMPT WHEN COMPLETE
As a softgel manufacturer, you want to know exactly when your capsules are done so you can move them onto the next stage of the process. With so much to do during the production process, it may slip the minds of your operators when to remove the completed capsules from the polishing machine. As such, this may hold up your production line.
When your equipment gives you visual and audible alerts when your product is ready, you won’t have to worry about leaving your capsules in the polisher for longer than necessary. High-quality machinery should make your life easier. These prompts can help.
One downfall of many polishing machines is that they’re large and hard to move. A more recent, technologically advanced capsule polisher will be designed with practicality in mind.
Portability is a feature on high-quality capsule equipment to make your operators’ lives easier. You’ll never have to worry about moving your equipment again when it is manufactured with portability in mind.
6. EASY CLEANING
Every piece of equipment requires frequent cleanings. If you don’t clean your equipment frequently and effectively, this could be catastrophic to your production process, especially since Title 21 in the Code of Federal Regulations requires you to properly maintain your equipment.
Equipment that accounts for the valuable time your machines will have to be down will generally come equipped with easy cleaning and disconnect features. This allows you to spend less time cleaning and more time producing—a high-quality machine is one that makes your life as a softgel capsule manufacturer easier, without risking the integrity of your product